Once carding and lapping create a uniform batt of fibers, the next step in our manufacturing process is needlepunching. This mechanical bonding process turns the fibrous material into a cohesive fabric and is key to creating the robust properties needed for high-performance nonwoven materials. We use a needle loom to mechanically bond them together. Thousands of barbed needles repeatedly punch through the material, catching fibers and pulling them through the substrate. This entangles the fibers
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